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Technology

The PTC stirring process offers the metal casting markets a unique and patented technology, reducing some of the most fundamental problems of the casting industry. These include low casting yield, shrinkage blowholes, porosity, inclusions, segregation, coarse dendrites and grain formation and others, all undesired defects formed during the solidification process.

The PTC stirring process, developed by Plasmatec, uses a plasma arc to increase casting yield and improve the quality of metal castings by controlling the solidification process of the liquid metal.

A special plasma generator produces rotating plasma arc, which is controlled by a patented electrode. The plasma arc stirs the metal during the solidification stage, thereby increasing casting yield and productivity, improving macro and micro structure and mechanical properties.

The PTC process induces a very efficient stirring and metal flow during the solidification phase. The liquid metal is constantly moving as the metal solidifies. These effects result in increased homogeneity of the solid metal, reduced grain size and segregation and therefore improved mechanical properties.
Plasmatec has registered and been granted patents worldwide for the PTC process.

 
The PTC working principles.
Creating changing current density flow in the molten metal
Inducing electric and magnetic fields in the molten metal
Creating very effective stirring, which creates enormous, shear forces and feeding
 
PTC Competitive Edge
Energy consumption reduction
Foundry waste reduction
Defect ratio reduction
Metal feeding improvement
Porosity reduction
Segregation reduction and homogeneity improvement
Microstructure refinements
Mechanical properties improvement
Risers’ (feeders') mass reduction by 80 -90%
Casting yield increase from 50% to over 80%
Foundry sand reclamation reduction by 30%-40%
Environmental contamination reduction by 30%-35%
Homogenization treatment time reduction by 50%-100%
 
Significant cost saving!     Contact Us For more info.
 
Conventional casting
PTC casting
   

Lost Foam Casting

The PTC treated sample has finer microstructure
then the conventional casting

 

Gravity Die Casting (GDC)

Gravity Die casting (GDC)
 
PTC allows cast gravity die casting parts with low risers with the same quality as with high risers.

 
 
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